News & Tech Tips

Five Reasons to Choose Expert Gasket & Seal for Your Custom Die Cut Gaskets

When we say that Expert Gasket & Seal is one of the top choices in the nation for custom die cut gaskets, we have the experience and results to back it up. We’ve worked long and hard to put Expert Gasket on the map, and establish ourselves as one of the leading providers of custom gaskets you’re likely to find.

Simply put, you would have a hard time finding the same combination of experience and service anywhere else in America.

Five Reasons to Trust Expert Gasket & Seal

1. True Expertise

We are not newcomers to the custom gasket industry. We have more than fifty years’ experience helping manufacturers large and small find the exact custom die cut gaskets to meet their needs. Further, this isn’t a sideline for us. Our business is custom gaskets. That’s our primary product, and we’re out to do it better than anyone else.

2. Extensive Industry Connections

During our many years in business, we’ve built an extensive network of suppliers and support services to help us help you. We have a vast range of materials and qualified manufacturers to choose from, which in turn ensures you always have plenty of options in choosing the correct gaskets. From Neoprene rubber, to Teflon, to a variety of compressed gasket materials, we are ready to supply the best product for your application.

3. Extensive In-House Service Offerings

Another benefit of our fifty-year history is that we’ve had time to acquire a huge range of equipment and expertise. We can fulfill almost any order in-house, without outsourcing it. This lowers your costs by cutting out middlemen, as well as helping guarantee quality in all products we sell.

4. Rapid Prototyping

Our flagship feature is our ability to manufacture prototypes in record time, thanks to our Flashcut computer-operated system. This system can create Contact us today to learn more!

With the Flashcut System, You Get Custom Rubber Gaskets Faster and Better

It’s no secret how Expert Gasket & Seal can create custom rubber gaskets so quickly and easily:  We Flashcut it.

Our Flashcut system is one of the cornerstones of our business. With it, we can produce custom rubber gaskets more quickly, at lower cost, and with higher levels of precision than any other gasket shop in the Midwest. When combined with the fifty years’ experience we have creating custom solutions for a vast number of businesses and industrial purposes, it’s a compelling offer for our customers.

What Is the Flashcut System?

The Flashcut system is a fully computer-operated cutting system featuring a modular, independently-moving head which can be outfitted with a wide variety of cutting tools. It runs off standard CAD files for perfect cutting every time. Tolerances meet or beat RMA Class 1, which means less than a millimeter’s variation in sizes depending on the chosen material.

The Flashcut machine also has several distinct advantages over traditional die-cutting. The most obvious advantage is how simple it is to reconfigure the system – there’s no need to tool new dies for each new design. Also, it delivers cuts which are straight, without the “hour glassing” common to die-cutting. So, there’s no need for additional rework or trimming to finish each custom rubber gasket.

This creates great opportunities for you and the parts you need:

  • You can submit your own CAD files, or have our experts’ custom-design solutions for you.
  • Rapid prototyping becomes simple. All it takes is a new CAD file, allowing for plenty of experiments.
  • You can try out many different materials. Flashcut accepts many types of rubber as well as softer or spongier materials, up to .500” in thickness.
  • The machine is fully capable of producing extremely large, industrial-scale gaskets and other parts which more traditional assembly line style setups couldn’t handle.
  • It’s the most cost-efficient option for situations where you need a small run of parts, because there’s so little setup and no tooling required.

Thanks to Flashcut, we’ve been able to greatly expand our range of services, while being able to offer rapid parts creation needed for companies trying to quickly introduce a new product.

Trust Expert Gasket & Seal with Your Next Custom Rubber Gaskets

Few shops offer the same level of expertise, high technology, and sheer experience as Expert Gasket & Seal.  Contact us today for a full consultation on your next project.

Expert Gasket & Seal, LLC, A Leading Midwest Custom Gasket Manufacturer, Brings More Partners and Options to Customers

November 6, 2016 – Macedonia, OH – When a manufacturing or industrial concern needs sealing solutions, many potential styles and materials may need to be considered to find the optimal choice. Thanks to their ever-growing list of industry partners, Expert Gasket & Seal can deliver extensive options in a wide variety of fields.

Expert Gasket & Seal works closely with many of the biggest names in sealant products, allowing those connections to work for their customers. These industry partners now include:

  • American Biltrite, and their extensive lineup of organic Rubber materials covering a wide range of custom gasket solutions.
  • Chemstar Mechanical Packing, a leading producer of braided packaging, sheathing, and flexible seals.
  • Diversified Silicone, the premierprovider of this highly versatile material.
  • Fibreflex Packing, creators of glue glycerin sheet packing designed to meet US military and federal specifications.
  • Gasket Resources, the primary US distributor of Durlon ISO 9001-certified gasket products for use in industries such as petroleum processing, chemical manufacturing, power generation and food handling environments.
  • Tri-Tec Seal, experts in rotary seals that are compatible with industrial-grade usage.
  • Kuriyama of America, a top choice in plastic, metal, and rubber hoses suitable for high-demand applications.

These high-grade products, and more, are now available to customers of Expert Gasket & Seal. By combining the best products on the market, with some of the top expertise in America, Expert Gasket & Seal delivers the industry’s top choice in custom gasket production.

No Matter Your Custom Need, Expert Gasket & Seal Can Meet It

With more than a combined 50+ years of sealing knowledge, Expert Gasket & Seal has been serving customers in Ohio, and across the United States, with superior service and craftsmanship. Our custom gaskets are well-known in many industries, and we have an ever-growing list of businesses who trust us with jobs both big and small.

Much of that is due to our significant expertise and the wide variety of projects we’re capable of handling. No matter your needs, we can meet them.

The Many Sealing Types Available from Expert Gasket & Seal

  • Durlon Gaskets: Durlon is well-known with one of the top product lines for industrial sealing under extreme conditions, such as chemical manufacturing, petroleum refining, and power generation. From high temperature capability to aggressive chemical resistance, Durlon custom gaskets can handle it.
  • FDA-Compliant Gaskets: The food and pharmaceutical industries are held to particularly tight standards, and Expert Gasket & Seal can meet or exceed those standards using a wide variety of FDA compliant gasket materials.
  • Siftex Flexible Connectors: Searching for a material transport solution that remains flexible without contaminating the materials inside? Siftex offers materials from gum rubber to polyester products that fit your needs.
  • Teflon Products:  Few materials on the market boast the same level of hydrophobia as Teflon, making it an excellent option when fluid-tight seals are mandatory. We offer both pure Teflon gaskets, as well as Durlon specialty PTFE products like Durlon 9000 and Durlon 9600.
  • Braided Packing Seals: When you need the strength, flexibility, and versatility of braided materials, Expert Gasket & Seal can provide. For pumps and valves, our braided options span many material types and usage scenarios.
  • Mechanical Seals: We don’t solely work in rubber and synthetics. We also provide state of the art Advanced Sealing International mechanical cartridge seals.

We also offer rapid prototyping services, courtesy of our Flashcut computer-cutting system. If you can dream it, we can make it a reality.

Choose the Custom Gaskets Manufacturer the Nation Trusts

A company doesn’t remain in the custom manufacturing industry for long without offering distinct advantages over the competition. With Expert Gasket & Seal, you benefit from our decades of experience, vast industry connections, and top-of-the-line production facilities.

Whether you already have a gasket design in-hand, or you need a custom solution engineered from scratch, contact Expert Gasket & Seal today to make your next project a reality.

Expert Gasket & Seal Now the Market Experts for Cost-Effective Custom Die Cut Gaskets

Macedonia, OH-based sealing specialists, Expert Gasket & Seal are now considered the market experts for affordable custom die cut gaskets. The company’s team has the experience and the technology to complete die-cutting work within a quick timeframe and according to the client’s unique specifications. It’s a process that saves companies both time and money in crafting complex sealing solutions.

Sealing product manufacturers must have significant experience that helps clients select the optimal gasket product for their application and to design a unique solution that assures the client high levels of system productivity. Without this level of experience, the manufacturing process can become drawn out and expensive, leading to losses for the client. It’s why so many now choose the experienced team at Expert Gasket & Seal for their gasket manufacturing requirements.

The specialists at Expert Gasket & Seal are renowned for their leadership in the sealing marketplace. They harness automatic die-cutting equipment, which is operated by experienced team members to ensure a high volume of gaskets can be crafted within a quick timeframe. Also available, without incurring tooling costs, is Expert Gasket & Seal’s state-of-the-art Flashcut, die-less computer controlled cutting process. In addition, the company is renowned for their technical expertise. This means they can help answer any client question with precision and ensures the solutions they provide are designed for seamless integration within the client’s facility.

To learn more on the die-cut gaskets and die-less Flashcut gaskets offered by the team at Expert Gasket & Seal, please contact their company offices today at (800) 956-8766 or visit their business website directly at www.expertgasket.com.

Expert Gasket & Seal Presents Three Questions to Ask in Selecting a Custom Gaskets Manufacturer

By integrating custom gaskets within their systems, industrial organizations can ensure their plants are protected against leaks and potential safety problems. Choosing the right gasket for a particular application requires comprehensive knowledge of gasket materials, performance, and safety risks, so it’s imperative that firms select the best available custom gaskets manufacturer for their requirements. In this latest article, the team at Expert Gasket & Seal present three questions to ask when selecting a custom gaskets manufacturer.

1. What is Your Experience in the Industry?

It’s critical that the custom gaskets manufacturer has extensive experience within the marketplace. This experience will have helped the organization and its team learn about the various gasket materials and to refine their products based on data from within the industry. The company should also have experience serving diverse marketplaces within their manufacturing work. This will help ensure that they have the creativity and problem-solving skills required to find the right solution for the client’s project.

2. What Timeframe can we Expect?

Oftentimes, companies that require a gasket product are working within a strict timeframe. They must ensure the manufacturer with whom they are working understands their need for timely service and delivery. The company should be able to provide a firm delivery date for their gasket product. The overall time required to receive the correct product may include several phases. For example, the initial phase could involve building a prototype to determine the optimal design. Once a design is approved, there will be time required to fabricate the gaskets, and ship the final product. By gaining all timing details directly from the manufacturer, companies can ensure the right specialist is chosen for their gasket requirements.

3. What is Your Post Sales Process?

In working with a custom gaskets manufacturer, it’s critical to ensure they offer a comprehensive post sales process. The specialist should be available to determine whether the product is performing to optimal capacity within the application. They should also be able to offer guidance or additional products if the gasket isn’t meeting the expected manufacturing requirements due to new, or previously unknown changes in the sealing process. Wise companies will build a long-term relationship with their gasket supplier, providing access to knowledgeable sealing guidance for the future.

A company’s choice of custom gaskets manufacturer can have a significant impact on their operations in the future. To learn more on the selection process, call the team at Expert Gasket & Seal today at (800) 956-8766 or visit their business website at www.expertgasket.com.

Manufacturer of Custom Gaskets Expert Gasket & Seal Highlights the Factors to Consider When Selecting Sealing Products

Selecting seals is a critical activity for plant operators. They need to choose a sealing solution that will ensure optimal productivity within their applications. Each sealing product selected must be designed to fit seamlessly within their operations. But few managers have the time to complete the comprehensive research required to ensure the right choice. In this latest article, the team at custom gaskets manufacturer Expert Gasket & Seal highlight the important factors to consider when selecting sealing products.
The operating temperature of an application is an important factor to consider when selecting a gasket material. It’s critical that the gasket material chosen is designed to withstand both the operating temperature and the environmental temperatures encountered in the application. For example, Silicone-based gaskets withstand operating temperatures between -140F and 480F, and remain flexible within that range.

Chemical Resistance

Understanding chemical resistance is paramount for selecting the proper gasket material.  Rubber materials cover a wide range of media compatibility, but selecting the correct compound for an application must be done in conjunction with the operating temperature, system pressure or vacuum, and other related factors.  Some rubber compounds, such as Viton®, will resist strong acids while functioning in temperatures to 450F.

Pressure Levels

Pressure and vacuum levels within the application are also of vital importance when considering material options. The design of the hardware as related to pressure or vacuum should be evaluated when choosing a gasket material.  Sudden changes in system pressure or vacuum can affect a seal, and companies must ensure they work with their custom gaskets manufacturer to select a durable sealing material designed to withstand these constant changes.

Comprehensive Testing

The testing process is of the utmost importance when determining the best gasket product for a specific application. Wise companies should thoroughly test and evaluate gasket materials within the environmental conditions present in their facility. They must then document the results carefully to ensure that each product’s qualities are understood and considered. Testing within their facility will allow the company to ensure that the product performs optimally once it has been installed. This commitment to testing can also help reduce safety concerns and highlight any potential integration challenges that might not have been fully understood when reviewing the materials.

As a leading custom gaskets manufacturer, Expert Gasket & Seal has the experience and the in-house knowledge to help clients integrate the ideal sealing product for their applications. To discover more on the company and their services, contact their office team today at (800) 956-8766 or visit their business website at www.expertgasket.com.

Expert Gasket & Seal Offering Customized Rubber Parts

Macedonia, OH-based sealing specialists Expert Gasket & Seal are now inviting clients to review their full range of customized rubber part options. Clients can submit their drawings to the Expert Gasket & Seal team to have their rubber part produced to their drawing using compounds such as Viton®, Silicone, Nitrile, Neoprene and EPDM.

Through the use of the proper rubber materials, industrial companies can achieve a comprehensive solution to their in-house sealing issues. Rubber materials such as Viton® are designed to resist a wide range of chemicals, including strong acids. Viton® also provides superior temperature resistance, assuring optimal durability within challenging industrial conditions. To find the ideal rubber seal, companies must connect with sealing specialists that can select the correct compound specifically for their industrial environment. It’s why many companies are now turning to the team at Expert Gasket & Seal for rubber parts.

Expert Gasket & Seal is a company with comprehensive experience manufacturing custom rubber parts and both die-cut and flashcut gaskets for the industrial marketplace. The company understands the sealing challenges firms face within their applications and harnesses the latest design and production technology to help resolve these challenges. To ensure a seamless solution to sealing problems, Expert Gasket & Seal offers prototypes of their rubber part designs at minimal mold costs. Flashcut gasket test samples can sometimes be provided at no charge.  They also offer rubber parts in various hardness levels, from 20A through to 90A. It’s the comprehensive service for exceptional rubber part performance.

To discover more on the rubber part options offered through Expert Gasket & Seal, please contact their team today at (800) 956-8766 or visit their business website at www.expertgasket.com.

Achieve Fast Turnaround on Custom Gasket Products from Expert Gasket & Seal

Macedonia, OH-based experts for sealing systems, Expert Gasket & Seal are now inviting clients from across the region to review their custom gasket services. The company can manufacture custom gaskets according to the client’s specifications within industry-leading turnaround times. This means that clients can reduce downtime and have leak-free sealing systems that provide long term process performance.

Within industries such as the petroleum field and power generation, companies require custom gasket products built to tight tolerances and for specific chemical compatibility parameters. Without this type of purpose-built custom gasket, their systems might suffer leaks, leading to costly repairs and long-term system downtime. To improve performance and reduce maintenance needs, industrial firms now depend upon custom gasket products from the specialists at Expert Gasket & Seal. The Expert Gasket & Seal team is now able to deliver small and large quantities of custom gaskets within an industry-leading turnaround schedule.

The benefit of utilizing the services offered by Expert Gasket & Seal is that the company utilizes state of the art gasket fabricating equipment. This means they can create short or long runs of expertly designed gaskets in a fast timeframe. Expert Gasket & Seal coordinates their work directly with their customers so they remain informed on project progress. Their detail to a project and excellent communication helps firms reduce costs and make the purchase of custom gaskets easy.

To learn more about the benefits of working with Expert Gasket & Seal, please contact their office team directly at (800) 956-8766 or visit their business website via www.expertgasket.com.

Expert Gasket & Seal Offering Refined Die Cut Gaskets for Industrial Applications

Industrial firms must have access to purpose-built sealing systems for their company’s infrastructure. When dealing with complex processing requirements, as well as challenging temperature and chemical issues, companies require die-cut gaskets that set the highest of standards for precise performance. The team at Expert Gasket & Seal has great experience in this area, and is leading the marketplace with their broad range of die cut gaskets.

Expert Gasket & Seal is one of the foremost gasket specialists serving the U.S. marketplace. Their company team has a comprehensive understanding of their clients’ sealing challenges and utilizes their experience to provide effective and efficient solutions. One of the leading reasons so many firms are now entrusting their requirements to the Expert Gasket & Seal team is they’re able to create die cut non-metallic gaskets in both small and large volumes. This means that clients’ orders can be precisely fulfilled according to their unique sealing specifications. Expert Gasket & Seal has a leading-class turnaround time, providing their customers the ideal sealing solution quickly for integration into their facility.

In addition to the company’s die cut gasket expertise, Expert Gasket & Seal also has the full line Durlon gasket materials to meet many sealing demands. The company’s selection of Durlon gaskets is among the most complete within the marketplace. They’re able to provide Durlon Gaskets for companies in the water purifying, petroleum and chemical processing industries. They have Durlon gasket products available for a variety of industrial applications. One of the most popular Durlon gasket materials is Durlon 7900, which has been designed with an NBR rubber binder to provide superior service for water, petroleum based fluids, low temperature steam, and dilute acids within piping and other forms of industrial equipment. Expert Gasket & Seal also offers Durlon 8500, an upgrade to Durlon 7900, with higher temperature and chemical resistance and improved sealing characteristics for more demanding applications.

Expert Gasket & Seal is also a leading market provider of FDA gaskets. The company has the experience to meet the broad range of challenges that clients within the pharmaceutical and food processing industries face. They have a variety of material solutions, including Durlon 9000 and Durlon 9600. Both of these superior PTFE based products are FDA compliant. They are part of a full service solution designed to help clients access the requisite sealing system at cost-effective pricing.

The team at Expert Gasket & Seal has helped thousands of companies achieve high level sealing performance within their facilities. To learn more about their work, please contact their office team directly at (800) 956-8766 or visit their business website today via www.expertgasket.com.